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Trip from Union, IN to Gary, IN

Compiled and reviewed by the US Trip Planner planning team at COD Solutions Oy · Last reviewed Apr 19, 2026 · Editorial standards

Drive Time

5h 25m

Distance

248.8 mi

400 km

Drive Score

8/10

Great drive

Same Day?

Yes, doable

Fuel Cost

$39

one way

EV Charging

Unknown

Best Time to Leave

Save up to 40 min
4 AM
5h 12m ★
6 AM
5h 25m
8 AM
5h 52m
10 AM
5h 35m
12 PM
5h 32m
3 PM
5h 36m
5 PM
5h 51m
8 PM
5h 17m

Estimated drive times based on typical traffic patterns. Actual times may vary with weather, construction, and real-time conditions.

human settlement in Indiana, United States of America

Union, IN

Wikimedia Commons

city in Lake County, State of Indiana, United States

Gary, IN

Wikimedia Commons

Trip Overview

This straightforward 248.8-mile drive from Union, Indiana, to Gary, Indiana, is designed for a single day, taking approximately 5 hours and 25 minutes. Your journey primarily follows US 41 and SR 63 before merging onto I-65, with 93% of the route being highway driving. The estimated fuel cost for this Midwest to Midwest trip is around $39. Given its manageable length and highway focus, it’s ideal for a day trip, allowing you to reach your destination without needing an overnight stop. The overall feel is efficient and direct, perfect for getting from point A to point B.

Trip Pace

Same-day drive is realistic

A same-day return is possible, but it will make for a full day on the road.

Break Rhythm

1 planned break

Plan on a short reset every 3 to 4 hours to stay fresh behind the wheel.

Midpoint

124.4 miles from Union, IN

A natural place for your longest stop of the day , about 2h 49m into the drive .

Main Roads

Road Distance Duration
US 41 121.5 mi 2h 36m
SR 63 63.3 mi 1h 20m
I 65 37.8 mi 41m
State Road 14 9.5 mi 13m
SR 56 7.8 mi 13m
Borman Expressway 1.4 mi 1m
North County Road 850 West 1.3 mi 5m
Richard G. Hatcher Boulevard 1.2 mi 1m
Longest stretch: US 41 — 121.5 mi, about 2h 36m

Turn-by-Turn Driving Directions

Step-by-step road directions between Union, IN and Gary, IN.

1

Start on SR 65

74 ft · 6 sec · SR 65
2

Turn left onto North County Road 850 West

1.3 mi · 5 min · North County Road 850 West
3

Turn left onto SR 56

3.6 mi · 6 min · SR 56
4

At end of road, turn left onto SR 56

2.6 mi · 4 min · SR 56
5

Turn left onto SR 56

0.3 mi · 33 sec · SR 56
6

Continue on SR 56

0.5 mi · 58 sec · Trippet Road
7

Turn left onto SR 56

0.4 mi · 37 sec · East 2nd Street
8

Continue on SR 56

0.3 mi · 39 sec · East 1st Street
9

Turn left onto SR 56

443 ft · 11 sec · North Main Street
10

Turn right onto SR 56

469 ft · 14 sec · West 2nd Street
11

Turn left onto SR 56

0.2 mi · 17 sec · South Mill Street
12

Continue on SR 56

0.2 mi · 30 sec · South Street
13

At end of road, turn left onto SR 56

1.3 mi · 2 min · SR 56
14

Turn right onto US 41

16 mi · 18 min · US 41
15

Take the exit onto US 41; US 150

58 mi · 1 hr 17 min · US 41; US 150
Toward US 41 North, US 150: Terre Haute Use the straight lane.
16

Turn straight onto SR 63

63 mi · 1 hr 20 min · SR 63
Toward Chicago
17

Continue on US 41

47 mi · 59 min · US 41
18

Turn right onto SR 14

9.5 mi · 13 min · State Road 14
19

Take the ramp

0.5 mi · 1 min
20

Merge onto I 65

38 mi · 41 min · I 65
Use the straight / slight right lanes.
21

Take the exit

1.4 mi · 2 min
Exit 259A Toward I 80 West, I 94 West, US 6 West: Chicago Use the slight right lane.
22

Merge onto I 80; I 94; US 6

1.4 mi · 1 min · Borman Expressway
23

Take the exit

0.3 mi · 44 sec
Exit 9 Toward Grant Street Use the slight right lane.
24

Keep slight right at fork

336 ft · 9 sec
Use the right lane.
25

Turn straight onto Richard G. Hatcher Boulevard

1.2 mi · 1 min · Richard G. Hatcher Boulevard
26

Turn right onto West 15th Avenue

0.5 mi · 56 sec · West 15th Avenue
27

Turn left onto Harrison Boulevard

0.4 mi · 1 min · Harrison Boulevard
28

Turn right onto 10th Place

254 ft · 11 sec · 10th Place
29

Arrive at destination

10th Place

Trip Plan

To make the most of this 5-hour, 25-minute drive, consider an early morning departure to avoid any potential traffic as you approach Gary. With 93% highway driving, you'll want to plan for one significant fuel and rest stop, perhaps around the longest stretch of 121.5 miles on US 41. This route is well-suited for a single-day adventure, so flexibility in your timing is key. Keep an eye on your fuel gauge, especially during that longer segment, as services might be more spaced out.

Morning Departure

An early start around 7-8 AM gets you there with plenty of daylight left.

Evening Departure

A late afternoon start means arriving after dark. Morning is better.

You can normally do this drive in one day.
Plan roughly 1 meaningful break for fuel, food, and rest.
The halfway point lands around 124.4 miles from Union, IN, or about 2h 49m into the drive.
The longest continuous stretch on this route runs about 121.5 miles.

This is a comfortable same-day trip.

Departure

Before you leave

Start with fuel, water, and navigation already sorted so the first hour feels easy.

First stop

Around 55 miles or 1h 18m in

Use this first pause for coffee, a restroom break, and a quick traffic check ahead.

Halfway reset

Around 124.4 miles or 2h 49m in

This is the best place for your longest stop, a real meal, and a full fuel check.

Final approach

Final hour starts around 4h 31m

Traffic, exits, and arrival timing usually matter more near Gary, IN than in the middle of the route.

Before You Leave

+

Open the route before leaving Union, IN so your first major turns are already loaded.

+

Leave with enough water and a charging cable within reach, not packed away.

+

Check your fuel range against the first long segment, especially if you are starting outside city service areas.

Day 1

Settle into the route from Union, IN

This is one driving day of about 248.8 miles and 5h 25m.

Your first comfortable stop window is around 55 miles from Union, IN.
This route can stay practical as a one-day drive if traffic stays reasonable.
Plan about 1 real break rather than only quick fuel stops.
The longest stretch is on US 41 for about 121.5 miles.

Where to Stop

Rest stops, refuel points, and overnight suggestions along this route.

Downtown Chrisman, IL, IL

Mid-route town

Meal stop

Chrisman, IL

124 mi into the route

Best for: Lunch, fuel, and a longer reset

This sits close to the middle of the route, so it works well for the longest stop of the day.

Pacing Suggestions

York, IL

Fuel and coffee

A short stop after about 55 miles helps settle the day before fatigue starts building.

Chrisman, IL

Meal break

The midpoint is around 124.4 miles from Union, IN, which is a good place for a longer meal and fuel stop.

Before the longest stretch

Fuel check

Top up before US 41 if your tank is already low. That segment runs about 121.5 miles.

These stop ideas are pacing suggestions — the exact town or exit can change with traffic, hotel plans, and fuel range.

Heads-up: tricky spots

5 of 21

5 decision points cluster between mile 9.1 and 246.6 — GPS handles the exact turns, but know they're coming. Your lane choice matters more than the turn itself.

5
9.1 mi into trip | ~19m in | SR 56 / West 2nd Street

Turn right onto SR 56 / West 2nd Street

Navigation decision point

7
27.3 mi into trip | ~41m in | US 41; US 150

Take the exit onto US 41; US 150 toward US 41 North, US 150: Terre Haute

Exit ramp - move to the correct lane early. Lane positioning matters here. Multiple destination signs - pick the right one

Use the straight lane. Toward US 41 North, US 150: Terre Haute
8
243.4 mi into trip | ~5h 15m in

Take the exit toward I 80 West, I 94 West, US 6 West: Chicago

Exit ramp - move to the correct lane early. Lane positioning matters here. Multiple destination signs - pick the right one

Use the slight right lane. Exit 259A Toward I 80 West, I 94 West, US 6 West: Chicago
7
246.3 mi into trip | ~5h 20m in

Take the exit toward Grant Street

Exit ramp - move to the correct lane early. Lane positioning matters here

Use the slight right lane. Exit 9 Toward Grant Street
6
246.6 mi into trip | ~5h 21m in

Keep slight right at fork

Highway fork - watch signs carefully. Lane positioning matters here

Use the right lane.

Fuel & Cost

Regular Gas

$38.90 one way

$77.79 round trip

$3.97/gal 25.4 MPG avg 87 kg CO2
Fuel Type $/gal One Way Round Trip
midgrade $4.36 $42.71 $85.41
premium $4.89 $47.88 $95.76
diesel $5.61 $54.93 $109.86

No toll roads detected on this route.

Estimated Trip Cost (one way, 1 person)

Fuel

$39

Meals

$25–$50

Total

$64–$89

Rough estimate based on US averages. Hotel $80–$140/night, meals $25–$50/day.

Estimated CO2 emission: 87.1 kg one way. Prices: EIA weekly data, 2026-04-13.

Driving Electric?

About $26 in charging · 0 stops · 67% less CO2

Vehicle Type kWh Stops DC Fast Home Charge
Average EV 74.6 0 $26.12 $11.94
Efficient EV 62.2 0 $21.77 $9.95
EV Truck/SUV 99.5 1 $34.83 $15.92

Gas CO2

87 kg

EV CO2

29 kg (67% less)

Plan for 0 charging stops, roughly every 270 miles. Allow 25-40 minutes per stop at a DC fast charger.

DC fast charging avg $0.35/kWh. Home charging avg $0.16/kWh. US grid CO2: 0.39 kg/kWh.

Travel Intel

Current conditions at both ends of the drive.

Forecast as of Apr 14, 2026

Origin

Union, IN

Night in Union on Saturday

Local time

10:44 PM

EDT

Current temp

74°F

Unavailable

Live forecast

Destination

Gary, IN

Night in Gary on Saturday

Local time

9:44 PM

CDT

Current temp

81°F

Scattered Showers And Thunderstorms

SSW 15 mph 40% chance Live forecast

Severe Thunderstorm Warning

Severe Thunderstorm Warning issued April 14 at 4:54PM EDT until April 14 at 5:45PM EDT by NWS Indianapolis IN

Severe Thunderstorm Warning

Severe Thunderstorm Warning issued April 14 at 4:47PM EDT until April 14 at 5:00PM EDT by NWS Indianapolis IN

Seasonal Notes

Summer travel usually means heavier construction, hotter rest stops, and busier weekend traffic around major cities.

Winter travel shortens daylight, so a route that looks manageable on paper can feel much longer after dark.

Holiday weekends tend to make both departure and arrival windows slower than the raw route time suggests.

Time zone

1 hour earlier

The destination clock does not match departure time, so double-check hotel check-in windows and late arrival plans.

Temperature spread

7 degrees warmer at arrival

A meaningful temperature swing is a good cue to rethink layers, water, and how soon you want to arrive.

Road read

5h 25m on the road

An early start around 7-8 AM gets you there with plenty of daylight left.

Weather data from the National Weather Service. Conditions may change; check closer to your travel date.

National Parks Near This Route

Worth a detour if your schedule allows.

George Rogers Clark National Historical Park

George Rogers Clark National Historical Park

National Historical Park

The British flag would not be raised above Fort Sackville Feb. 25, 1779. At 10 A.M., the garrison surrendered to American Colonel George Rogers Clark. His American army, aided by French residents of t...

2 mi from route ~6 min detour Free near mile 25.7
View on nps.gov
Indiana Dunes National Park

Indiana Dunes National Park

National Park

Lake Michigan's might has influenced Indiana Dunes for millennia. Wind and waves have shaped the land, leaving a rich mosaic of habitats along these 15 miles of Indiana coast. Over 50 miles of trails...

13 mi from route ~33 min detour $20 near mile 248.8
View on nps.gov

Park data from the National Park Service API. Alerts update every 2 hours.

What kind of drive is this?

Expect a highway-focused experience on this 248.8-mile trek, with 93% of your journey taking place on high-speed roads. The most significant uninterrupted stretch you'll encounter is 121.5 miles along US 41, offering a consistent pace. While much of the drive is on major arteries, you'll transition between US 41, SR 63, and I-65, providing some variety in the road's immediate surroundings. The profile suggests a predominantly fast-paced drive, minimizing slower, more winding sections.

93% highway — fuel and pacing are the main things to plan.
29 navigation steps total — most of the decisions cluster near the start and finish.
Longest single stretch: 121.5 mi on US 41.

How Hard Is This Drive?

6/10

This is a straightforward highway drive that stays mostly on US 41 and SR 63. You will hit about 21 points where you need to pay attention to lane position or signs. The trickiest moment comes around 9.1 miles in near SR 56 / West 2nd Street.

Driving Effort 6/10

Moderate - straightforward overall, but long enough or busy enough to require pacing

Balances navigation complexity with total wheel time.

This drive requires moderate attention. Across 248.8 miles you will encounter 21 spots where lane choice or exit timing matters. Not difficult for experienced highway drivers, but worth previewing the tricky sections before you go.

Where does it get tricky?

The main spots that need attention: at 9.1 miles (SR 56 / West 2nd Street): Navigation decision point; at 27.3 miles (US 41; US 150): Exit ramp - move to the correct lane early. Lane positioning matters here. Multiple destination signs - pick the right one; at 243.4 miles: Exit ramp - move to the correct lane early. Lane positioning matters here. Multiple destination signs - pick the right one.

Towns Mentioned on Route Signs

Based on OSRM destination-sign hints, not a full list of every settlement the road passes.

On the drive from Union, IN to Gary, IN, road signs begin pointing toward Chicago along the way.

Chicago

85.1 mi in | ~1h 58m | via SR 63

Who Is This Route For?

Weekend Trip

Doable as a same-day drive at 5h 25m. Total distance: 248.8 miles.

Family Friendly

Moderate complexity with 1 natural rest stops along the way.

Solo Traveler

5h 25m drive, comfortable solo distance.

First-Time Driver

Mostly highway driving (93%). Some complex stretches to watch for.

Frequently Asked Questions

The longest stretch is about 121.5 miles on US 41. The full list of main roads is in the Roads section above.

We did not find dedicated rest areas on this route. For a drive this long, plan bathroom and stretch breaks around gas stations, fast-food stops, or small-town downtowns — check the Nearby Places section for options.

It helps. This route has a higher-than-average number of complex decision points, which get harder in the dark. If the last hour of the trip is on surface roads or mountain grades, aim to arrive at Gary, IN before sunset when you can. Check the Trip Plan for departure windows that land you in daylight.

Only with planning. This is a long drive for kids — consider splitting it into two days rather than pushing through. Plan at least 1 meaningful breaks. Dedicated rest areas are limited, so plan gas or food stops as your bathroom breaks.

The main spots that need attention: at 9.1 miles (SR 56 / West 2nd Street): Navigation decision point; at 27.3 miles (US 41; US 150): Exit ramp - move to the correct lane early. Lane positioning matters here. Multiple destination signs - pick the right one; at 243.4 miles: Exit ramp - move to the correct lane early. Lane positioning matters here. Multiple destination signs - pick the right one.

Yes — George Rogers Clark National Historical Park and Indiana Dunes National Park. See the National Parks section for detour distances and tips on detours.

Not recommended in a single day. At 5.4 hours each way, a round trip means 10.8 hours of driving — that is an unsafe level of fatigue for most drivers. Plan at least one night at Gary, IN before the return drive.

How this page is built

Compiled by the US Trip Planner planning team at COD Solutions Oy from open government datasets — OSRM over OpenStreetMap for geometry, EIA for fuel prices, and NPS for national parks. See our methodology for refresh cadence and limitations.

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