Racine, WI to Hurley, WI is 333.4 miles and takes about 6h 57m via I 41 and US 51, with a fuel budget near $59 and enough daylight to finish in a day. This drive stays within Wisconsin, moving from the Midwest region to another part of the Midwest. Expect a route that is predominantly highway, making for efficient travel. Given the duration and distance, this trip is well-suited for a single day of driving, allowing you to reach your destination without needing an overnight stop.
Trip Pace
Same-day drive is realistic
A same-day return is possible, but it will make for a full day on the road.
Break Rhythm
1 planned break
Plan on a short reset every 3 to 4 hours to stay fresh behind the wheel.
Midpoint
166.7 miles from Racine, WI
A natural place for your longest stop of the day
, about 3h 20m into the drive
.
Main Roads
Road
Distance
Duration
I 41
87.9 mi
1h 39m
US 51
70.9 mi
1h 28m
Chippewa Street
55.4 mi
1h 21m
US Highway 10
46.6 mi
54m
I 39
23.3 mi
25m
US 45
15.2 mi
17m
Douglas Avenue
8.3 mi
13m
US 10
6.6 mi
7m
Longest stretch:
I 41
— 87.9 mi, about 1h 39m
Traffic on I-41
Hour-of-day weekday pattern from 67 FHWA count stations on your route.
Peak
4 PM
~3,046 veh/hr typical
· worst 3,595
Quietest
2 AM
~198 veh/hr
Peak-to-quiet ratio
15.4×
busier at peak than in the quiet hours
12a6anoon6p11p
Averaged across 52 weeks of 2023 FHWA Travel Monitoring Analysis System data. Weekday hours only (Mon–Fri).
Turn-by-Turn Driving Directions
Step-by-step road directions between Racine, WI and Hurley, WI.
1
Start on WI 20; WI 32
69 ft·10 sec·7th Street
2
Turn left onto WI 32
0.7 mi·1 min·Main Street
3
Turn left onto WI 32
0.2 mi·19 sec·Hamilton Street
4
Turn right onto WI 32
8.3 mi·13 min·Douglas Avenue
Use the straight lane.
5
Continue on WI 32
1.8 mi·3 min·South Chicago Road
6
Turn straight
0.1 mi·22 sec
7
Turn left onto WI 100
4.0 mi·6 min·West Ryan Road
8
Take the ramp
0.5 mi·1 min
Toward I 41 North, I 94 West: Milwaukee
9
Merge onto I 41; I 94; US 41
4.5 mi·5 min·North-South Freeway
Use the straight / slight right lanes.
10
Keep slight right at fork onto I 41; I 94; US 41
0.6 mi·49 sec·I 41; I 94; US 41
Exit 317Toward I 41 North, I 43 South, I 894 Bypass: Madison, Fond du LacUse the slight right lane.
11
Continue on I 41; US 41
1.1 mi·1 min·I 41; US 41
Use the straight / slight right lanes.
12
Merge onto I 41; I 43; I 894; US 41
4.6 mi·6 min·Airport Freeway
Use the straight / slight right lanes.
13
Keep slight right at fork onto I 41; I 894; US 41
25 mi·30 min·I 41; I 894; US 41
Toward I 41 North, I 894 North, US 41 North, US 45 North: Fond du LacUse the slight right lane.
14
Keep slight left at fork onto I 41; US 41
62 mi·1 hr 6 min·I 41; US 41
Toward US 41 North: Fond du Lac, AppletonUse the slight left lane.
15
Take the exit
0.2 mi·22 sec
Toward US 45: New London, Algoma BoulevardUse the straight / slight right lanes.
16
Keep slight left at fork
0.8 mi·58 sec
Toward US 45 North: New LondonUse the slight left lane.
17
Merge onto US 45
15 mi·17 min·US 45
Use the straight / slight right lanes.
18
Keep slight left at fork onto US 10
47 mi·54 min·US Highway 10
Toward US 10 West: Stevens Point
19
Continue on US 10
1.3 mi·2 min·Main Street
20
Take the exit onto US 10
6.6 mi·7 min·US 10
Toward I 39 North, US 51 North, US 10 West
21
Continue on I 39; US 51
23 mi·25 min·I 39; US 51
22
Merge onto US 51; WI 29
48 mi·55 min·US 51; WI 29
Use the straight / slight right lanes.
23
Keep slight left at fork onto US 51
23 mi·32 min·US 51
24
Turn slight right onto US 51
55 mi·1 hr 21 min·Chippewa Street
Use the left / straight lanes.
25
Continue on US 51
0.3 mi·57 sec·2nd Avenue South
26
Turn left onto WI 77
0.2 mi·42 sec·Silver Street
Use the straight / left lanes.
27
Arrive at destination
WI 77
Trip Plan
To make the most of this 6h 57m drive, consider an early morning departure from Racine to allow ample daylight. With only one recommended stop, plan it strategically for a break and potential refueling. The longest stretch without a major change is 87.9 miles, so ensure you're comfortable before beginning that segment. Given the manageable distance and highway focus, you have flexibility to adjust your timing. Keep an eye on fuel prices as you travel north, as costs can sometimes fluctuate in different areas of the state.
Morning Departure
Start early — leave by 6-7 AM to arrive at a reasonable hour.
Evening Departure
This is a long drive — plan for a morning departure or consider splitting it into two days.
You can normally do this drive in one day.
Plan roughly 1 meaningful break for fuel, food, and rest.
The halfway point lands around 166.7 miles from Racine, WI, or about 3h 20m into the drive.
The longest continuous stretch on this route runs about 87.9 miles.
This is a comfortable same-day trip.
Departure
Before you leave
Start with fuel, water, and navigation already sorted so the first hour feels easy.
First stop
Around 73 miles or 1h 35m in
Use this first pause for coffee, a restroom break, and a quick traffic check ahead.
Halfway reset
Around 166.7 miles or 3h 20m in
This is the best place for your longest stop, a real meal, and a full fuel check.
Final approach
Final hour starts around 5h 28m
Traffic, exits, and arrival timing usually matter more near Hurley, WI than in the middle of the route.
Before You Leave
+
Open the route before leaving Racine, WI so your first major turns are already loaded.
+
Leave with enough water and a charging cable within reach, not packed away.
+
Check your fuel range against the first long segment, especially if you are starting outside city service areas.
Day 1
Settle into the route from Racine, WI
This is one driving day of about 333.4 miles and 6h 57m.
Your first comfortable stop window is around 73 miles from Racine, WI.
This route can stay practical as a one-day drive if traffic stays reasonable.
Plan about 1 real break rather than only quick fuel stops.
The longest stretch is on I 41 for about 87.9 miles.
Where to Stop
Rest stops, refuel points, and overnight suggestions along this route.
Place data sourced from public business listings. Hours and availability may vary.
Heads-up: tricky spots
5 of 19
5 decision points cluster between mile 20 and 112.6 — GPS handles the exact turns, but know they're coming. Your lane choice matters more than the turn itself.
9
20 mi into trip|~32m in|I 41; I 94; US 41
Keep slight right at fork onto I 41; I 94; US 41 toward I 41 North, I 43 South, I 894 Bypass: Madison, Fond du Lac
Highway fork - watch signs carefully. Lane positioning matters here. Multiple destination signs - pick the right one
Use the slight right lane.
Exit 317
Toward I 41 North, I 43 South, I 894 Bypass: Ma...
8
26.3 mi into trip|~40m in|I 41; I 894; US 41
Keep slight right at fork onto I 41; I 894; US 41 toward I 41 North, I 894 North, US 41 North, US 45 North: Fond du Lac
Highway fork - watch signs carefully. Lane positioning matters here. Multiple destination signs - pick the right one
Use the slight right lane.
Toward I 41 North, I 894 North, US 41 North, US...
8
50.8 mi into trip|~1h 11m in|I 41; US 41
Keep slight left at fork onto I 41; US 41 toward US 41 North: Fond du Lac, Appleton
Highway fork - watch signs carefully. Lane positioning matters here. Multiple destination signs - pick the right one
Use the slight left lane.
Toward US 41 North: Fond du Lac, Appleton
7
112.4 mi into trip|~2h 17m in
Take the exit toward US 45: New London, Algoma Boulevard
Exit ramp - move to the correct lane early. Lane positioning matters here. Multiple destination signs - pick the right one
Use the straight / slight right lanes.
Toward US 45: New London, Algoma Boulevard
7
112.6 mi into trip|~2h 17m in
Keep slight left at fork toward US 45 North: New London
Highway fork - watch signs carefully. Lane positioning matters here
Use the slight left lane.
Toward US 45 North: New London
Fuel & Cost
Regular Gas
$55.43 one way
$110.86 round trip
$4.22/gal25.4 MPG avg117 kg CO2
Fuel Type
$/gal
One Way
Round Trip
midgrade
$4.60
$60.38
$120.76
premium
$5.18
$68.03
$136.06
diesel
$5.35
$70.22
$140.45
No toll roads detected on this route.
Estimated Trip Cost (one way, 1 person)
Fuel
$55
Meals
$25–$50
Total
$80–$105
Rough estimate based on US averages. Hotel $80–$140/night, meals $25–$50/day.
Estimated CO2 emission: 116.7 kg one way.
Prices: EIA weekly data, 2026-06-01.
Driving Electric?
About $35 in charging
· 1 stop
· 67% less CO2
Vehicle Type
kWh
Stops
DC Fast
Home Charge
Average EV
100
1
$35.01
$16.00
Efficient EV
83.4
0
$29.17
$13.34
EV Truck/SUV
133.4
1
$46.68
$21.34
Gas CO2
117 kg
EV CO2
39 kg (67% less)
Plan for 1 charging stop. A 30-minute DC fast charge mid-route should be enough to complete the trip comfortably.
DC fast charging avg $0.35/kWh. Home charging avg $0.16/kWh. US grid CO2: 0.39 kg/kWh.
Travel Intel
Current conditions at both ends of the drive.
Forecast as of Jun 1, 2026
Origin
Racine, WI
Afternoon
in Racine on Wednesday
Local time
4:29 PM
CDT
Current temp
51°F
Isolated Rain Showers
N 5 mph20% chanceLive forecast
Beach Hazards Statement
Beach Hazards Statement issued June 1 at 2:17AM CDT until June 1 at 10:00PM CDT by NWS Duluth MN
Destination
Hurley, WI
Afternoon
in Hurley on Wednesday
Local time
4:29 PM
CDT
Current temp
48°F
Partly Cloudy
0 mph0% chanceLive forecast
Beach Hazards Statement
Beach Hazards Statement issued June 1 at 2:17AM CDT until June 1 at 10:00PM CDT by NWS Duluth MN
Seasonal Notes
Summer travel usually means heavier construction, hotter rest stops, and busier weekend traffic around major cities.
Winter travel shortens daylight, so a route that looks manageable on paper can feel much longer after dark.
Holiday weekends tend to make both departure and arrival windows slower than the raw route time suggests.
Time zone
Same local time
Origin and destination are on the same clock, so arrival timing is easier to judge at a glance.
Temperature spread
3 degrees cooler at arrival
A meaningful temperature swing is a good cue to rethink layers, water, and how soon you want to arrive.
Road read
6h 57m on the road
Start early — leave by 6-7 AM to arrive at a reasonable hour.
Weather data from the National Weather Service. Conditions may change; check closer to your travel date.
More Details
What kind of drive is this?
This route is mostly highway, with 78% of the 333.4 miles on high-speed roads like I 41 and US 51. You'll experience a significant stretch of 87.9 miles on I 41 before transitioning. The transition from highway to surface roads will likely involve a change from high-speed cruising to a more rural feel as you approach your destination. Expect a generally straightforward driving experience with fewer complex intersections on the main highway sections.
78% highway — fuel and pacing are the main things to plan.
27 navigation steps total — most of the decisions cluster near the start and finish.
Longest single stretch: 87.9 mi on I 41.
How Hard Is This Drive?
9/10
This is a straightforward highway drive that stays mostly on I 41 and US 51. This route has several spots where lane changes, forks, or exits need your full attention. The trickiest moment comes around 20 miles in near I 41; I 94; US 41.
Driving Effort9/10
High effort - long or complex enough to need steady focus all day
Balances navigation complexity with total wheel time.
This is a demanding drive. With 19 significant decision points across 333.4 miles, you will need to stay alert - especially through interchange areas and urban stretches. Consider splitting it into segments if you are not comfortable with fast highway navigation.
Where does it get tricky?
The main spots that need attention: at 20 miles (I 41; I 94; US 41): Highway fork - watch signs carefully. Lane positioning matters here. Multiple destination signs - pick the right one; at 26.3 miles (I 41; I 894; US 41): Highway fork - watch signs carefully. Lane positioning matters here. Multiple destination signs - pick the right one; at 50.8 miles (I 41; US 41): Highway fork - watch signs carefully. Lane positioning matters here. Multiple destination signs - pick the right one.
Elevation Profile
Gently rolling terrain
1,694 ft624 ft
Total Climb
1,276 ft
Total Descent
399 ft
Highest Point
1,694 ft
~285.8 mi in
Elevation Range
1,070 ft
Towns Mentioned on Route Signs
Based on OSRM destination-sign hints, not a full list of every settlement the road passes.
Between Racine, WI and Hurley, WI, road signs point toward Fond Du Lac and Appleton.
Fond Du Lac
20 mi in|~32m|via I 41; I 94; US 41
Appleton
50.8 mi in|~1h 11m|via I 41; US 41
Detours Along the Way
Tagged by where each one fits in your drive — first break, midpoint, final stretch.
Racine is a city of 77,000 people (2019) in Southeast Wisconsin along Lake Michigan at the mouth of the Root River. It is the county seat of Racine County.
Top landmarks
•Johnson Wax Headquarters — corporate headquarters in Racine, Wisconsin
•Thomas P. Hardy House — historic house in Wisconsin, United States
•Racine Harbor Lighthouse and Life Saving Station — lighthouse in Wisconsin, United States
The Gogebic Range is a historical iron mining area that comprises parts of Gogebic County in the Upper Peninsula of Michigan, and Iron County, Wisconsin. The largest city in the area is Ironwood, Michigan, though there are several other smaller cities within the vicinity.
Doable as a same-day drive at 6h 57m. Total distance: 333.4 miles.
Family Friendly
Moderate complexity with 1 natural rest stops along the way.
Solo Traveler
6h 57m drive, plan rest stops for pacing.
Frequently Asked Questions
The longest stretch is about 87.9 miles on I 41. The full list of main roads is in the Roads section above.
Yes — we found about 12 rest areas or service plazas within a short detour of the route (from OpenStreetMap). See the Rest Stops tab under Nearby Places for locations and mile markers. Plan to stretch, use the bathroom, and top off fluids every 2–3 hours on longer drives.
It helps. This route has a higher-than-average number of complex decision points, which get harder in the dark. If the last hour of the trip is on surface roads or mountain grades, aim to arrive at Hurley, WI before sunset when you can. Check the Trip Plan for departure windows that land you in daylight.
Only with planning. This is a long drive for kids — consider splitting it into two days rather than pushing through. Plan at least 1 meaningful breaks. There are 12 rest areas along the route for bathroom stops.
The main spots that need attention: at 20 miles (I 41; I 94; US 41): Highway fork - watch signs carefully. Lane positioning matters here. Multiple destination signs - pick the right one; at 26.3 miles (I 41; I 894; US 41): Highway fork - watch signs carefully. Lane positioning matters here. Multiple destination signs - pick the right one; at 50.8 miles (I 41; US 41): Highway fork - watch signs carefully. Lane positioning matters here. Multiple destination signs - pick the right one.
Not recommended in a single day. At 7.0 hours each way, a round trip means 13.9 hours of driving — that is an unsafe level of fatigue for most drivers. Plan at least one night at Hurley, WI before the return drive.
